600 Ton Press
Hydraulic cold forging
Facilities
Our Plants
| Facility | Area | Status |
|---|---|---|
| Jigani, Bengaluru | 39,000 sq ft | Operational |
| Sira, Tumkur | 65,000 sq ft | Opening 2027 |
In-house tool design
Our own toolroom reduces lead times on new parts.
Heat treatment
Controlled in-house for consistent metallurgy.
Surface coating
Finished parts leave ready for assembly.
Upcoming plant at Sira, Tumkur
Machinery
Key Machinery
Heavy forging capacity backed by precision machining and metrology.
100 Ton Press
Forming and presswork
Welding Line
Tubular and welded assemblies
Testing Machine
In-line validation
| Equipment | Capability |
|---|---|
| Komatsu press | 1600 Ton |
| Knuckle joint presses | 250 – 1000 Ton |
| Hydraulic cold forging | 600 Ton |
| CNC turning centres | 40+ units |
| Carl Zeiss CMM | Precision metrology |
Automation
Automation & Digital Factory
R&D and automation — robotics, special purpose machines and a digital factory — delivered a 20% cost reduction for one of our customers.
Special Purpose Machines
We design and build our own SPMs to reduce cycle time and increase reliability.
Robotic Automated Lines
Single-piece flow with robotic arms from Mitsubishi, Fanuc and ABB.
In-house Automation Design
Cells are designed in CAD by our R&D team before they reach the floor.
IoT Smart Factory
Our IoT system tracks every part and machine in real time. Live dashboards on the shop floor show plan versus actual for every line — so delivery compliance is visible to everyone.
Poka-yoke
Kaizen
Traceability
Robotic automated line
Single-piece flow with robotic arms from Mitsubishi, Fanuc and ABB.
Why partner with us
Partner with Kavia
A proven Indian sourcing partner for global OEMs and Tier 1 suppliers — with the quality, delivery and capacity to grow with you.
<0.01%PPM defect rate
99.9%On-time delivery
35%Open capacity
Expert in India market entry
We help overseas companies enter the Indian market and localise their supply with confidence.
Local warehousing & JIT delivery
Stock held close to you, with just-in-time delivery for customers in the USA and Korea.
Cost-efficient sourcing
In-house tooling, special purpose machines and automation cut cost by up to 20%.